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Custom Transformer - List of Manufacturers, Suppliers, Companies and Products

Custom Transformer Product List

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Custom transformer for piezoelectric elements (ultrasonic sensors (automotive, medical, FA))

We can propose suitable transformers based on the specifications. Achievements in automotive parking assistance systems (ADAS) include camera autofocus and dust removal.

We can propose miniaturization as a custom transformer for piezoelectric elements. Tokyo Coil Engineering has the following key technologies that enable miniaturization (3 items): 1. Our expertise in detailed analysis of transformers at the equivalent circuit level allows us to propose transformers that are suitable for the conditions in which they will be used. 2. With our proven track record in high-voltage components for camera strobe transformers and triggers, along with our design capabilities for high-voltage bobbins, we can support high voltage (500Vrms). 3. We can implement magnetic flux leakage countermeasures tailored to transformers, such as shield caps and copper foil tape. Additionally, in manufacturing technology (2 items): 4. We can accommodate special winding techniques, such as slide winding, which ensures insulation distance even in miniaturized designs. 5. We own custom winding machines, allowing us to handle ultra-fine wire with a diameter of Φ0.015. With these five items, we believe we can deliver transformers that will meet your satisfaction. If you are interested, please feel free to contact us.

  • transformer
  • Switching Power Supply
  • Other power sources

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Numerous successful implementations! Custom transformers for LLC power resonant converters.

The low leakage inductance design with tight tolerances is ideal for energy-saving and high-efficiency LLC power supplies! We offer one-stop support from design to mass production!

"Are you having trouble selecting a transformer for your LLC power resonant circuit?" ◆ The variation in the transformer's leakage inductance is large. ◆ The variation in the transformer's magnetizing inductance is large. ◆ The output is not as expected under heavy load. "Musashino Electric has various know-how to solve your concerns!" ★ Based on abundant experimental data obtained from many implementation results, we will commit the transformer's parameters to meet your specifications! ★ With our unique winding method, we can achieve low tolerance for leakage inductance, magnetizing inductance, and switching frequency to your specified values. ★ Thanks to our extensive inventory of custom winding materials such as litz wire and copper foil, we can provide quick responses from prototyping to delivery. ◎ We will design and develop custom transformers suitable for converters for LLC power supplies that clear various challenges! If you have any questions, please feel free to contact us.

  • transformer

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High Current High Frequency Compatible Custom Transformer for EV Fast Chargers

We can address various challenges such as heat generation and loss measures in high-frequency skin effect, improving magnetic coupling efficiency, and provide one-stop support from design development to mass production!

"Are you having trouble selecting transformers or choke coils in the high-frequency range?" ◆ High heat generation and losses ◆ Low magnetic coupling, large leakage flux, and leakage inductance ◆ Unable to select the configuration of litz wire (stranded wire) ◆ Cannot achieve DC superimposition characteristics "Musashino Electric has various know-how to solve your problems!" ★ Measures against skin effect in the high-frequency range Suppression of current distribution distortion through subdivision of conductors using litz wire ★ Measures to improve magnetic coupling Significant improvement in magnetic coupling through our unique method of "sandwich winding" ★ Proposal for litz wire configuration Based on abundant experimental data, we propose an optimal balance of litz wire (wire diameter, number of twists, number of turns) in terms of efficiency vs. heat generation. ★ Proposal and grinding processing of magnetic materials suitable for the frequency range We propose magnetic materials with suitable high-frequency characteristics such as ferrite, dust, and amorphous materials. Achieve low tolerance inductance values through gap processing with our uniquely developed magnetic material grinding equipment. ◎ We design and develop custom transformers and choke coils suitable for various power conditioners and motor drive inverters that meet high-frequency high current requirements, overcoming various challenges!

  • transformer

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